SMED: How to Slash Changeover Time and Unlock Hidden Capacity In Indian Manufacturing Plants
A pharma packaging line in Ahmedabad was spending 4.5 hours changing over between product batches. After a 3-month SMED project, the same changeover took 38 minutes. Output capacity increased by 35% — without adding a single machine or worker. This is not an exceptional result. Across India’s manufacturing sector — from pharmaceutical fill-finish lines to
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