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Everything you want to know about Quality Circles

Everything you want to know about Quality Circles

What is a Quality Circle? Understanding the Meaning and Importance Quality circles play a significant role in Total Quality Management (TQM) practices. These collaborative groups bring employees together to address and solve work-related problems. In this article, we will explore the concept of quality circles, their benefits, and how they contribute to overall organizational excellence.

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Lean Consultant & Lean Tool means Profit

Lean Consultant & Lean Tool means Profit

What is the objective of a manufacturing company? I’ve given this subject alot of thought, and I have derived a somewhat complicated, yet elegant hypothesis. A manufacturing company wants to make something that it can sell to someone for more money than it cost the company to make it. That being said, how do you

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Brand Building Essential Tools for Industry

Brand Building Essential Tools for Industry

In today’s digital age, where online presence is paramount, effective branding has become the cornerstone of business success. Building a brand that resonates with your audience requires careful planning and the right tools. In this comprehensive guide, we will delve into the essential resources every business needs for successful brand building. From creating a compelling

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Key Principles of Lean Six Sigma in India

Key Principles of Lean Six Sigma in India

key Principles of Lean Six Sigma in India takes the features of Lean and Six Sigma and integrates them to form a magnificent seven-set of principles. The principles of each approach aren’t dissimilar and the merged set produces no surprises. The seven principles of Lean Six Sigma are: 1. Focus on the customer. The customer’s

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What is 5s system

What is 5s system

What is 5S System? The 5S system is a methodology widely used in industries to improve workplace organization, efficiency, and safety. It consists of five steps that, when implemented correctly, can bring about a significant transformation in any work environment. In this article, we will explore the 5s in detail, understand its origin, and learn

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Unlocking Success: The Power of a Value Stream Organizational Structure

Unlocking Success: The Power of a Value Stream Organizational Structure

In today’s rapidly evolving business landscape, maintaining a competitive edge is paramount. To achieve this, organizations must continually adapt, innovate, and optimize there operations. One approach that has gained significant traction in recent years is the adoption of a value stream organizational structure. In this article, we will delve into what a value stream organizational

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7 Types of Waste of lean manufacturing

7 Types of Waste of lean manufacturing

7 type of waste in lean manufactruring

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Deciding Where to Start Your Lean Journey

Deciding Where to Start Your Lean Journey

The one-word answer is NOW. First of all, we congratulate the leadership of the company for deciding that it is time to start a small/continuous business development journey. That’s the only way these skills are the continuation of the process of progress to gain and maintain efficiency begins. It only happens when the leader stands

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Unveiling the Power of Gemba Walk: A Journey into Operational Excellence

Unveiling the Power of Gemba Walk: A Journey into Operational Excellence

Introduction to Gemba walk In a world driven by constant innovation and improvement, businesses are constantly seeking ways to enhance their operational efficiency. One such technique that has gained prominence in recent years is the Gemba Walk. In this article, we will delve deep into the concept of Gemba Walk, exploring its meaning, process, examples,

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Will a Software System Improve Your Production Planning and On-Time Delivery?

Will a Software System Improve Your Production Planning and On-Time Delivery?

Most SMEs will reach a point where planning production and keeping track of what is in production becomes a challenge. This is a common hurdle in the growth journey of small and medium-sized enterprises. However, it’s important to approach this challenge with a thoughtful strategy rather than rushing into software solutions. Let’s delve into why

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Dangers for not Implementing Lean Manufacturing in a Down Economy

Dangers for not Implementing Lean Manufacturing in a Down Economy

In this blog post we will be discussing on danger for not implementing lean. Another challenge, but also a learning opportunity as a Lean leader, is knowing when to enhance a process and when to not. This sounds kind of self-defeating, but there is a company to run and you have to learn to balance

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Comprehensive guide for one piece flow in Manufacturing

Comprehensive guide for one piece flow in Manufacturing

Are you struggling to meet your production targets while maintaining quality standards and maximizing your resources? Perhaps you’re producing in batches, which can lead to long lead times, high inventory costs, and quality issues. Fortunately, there’s a better way to manufacture products: one-piece-flow. I n this article, we’ll explore what one-piece flow means, its benefits,

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What is the Meaning of OEE? (Overall Equipment Effectiveness Meaning)

What is the Meaning of OEE? (Overall Equipment Effectiveness Meaning)

There are three parameters for Overall Outfit Effectiveness) monitoring– What is OEE? What is OEE ( Overall Equipment  Effectiveness)? What’s the Availability rate? What is the Performance Rate? Exemplifications of performance losses What’s Quality Rate in OEE? Read More :

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COPQ Calculation with Excel Template

COPQ Calculation with Excel Template

Cost of Poor Quality (COPQ) is a measure of the cost incurred due to poor quality products or services. It includes both the cost of preventing defects and the cost of dealing with defects that do occur. Let’s take an example of a manufacturing company that produces computer components. If the components are not properly

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Traditional Thinking vs Lean Thinking

Traditional Thinking vs Lean Thinking

Many industries do have a query that what is lean manufacturing or lean thinking. why should we implement lean practice in our organization? some industries have objections that we are doing best and we have no issues then why should we implement the lean practice in our organization? In conclusion, lean manufacturing represents a systematic

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Maximizing Efficiency with TPM: Understanding the 16 Losses and How to Reduce Them

Maximizing Efficiency with TPM: Understanding the 16 Losses and How to Reduce Them

Total Productive Maintenance (TPM) is a philosophy that aims to maximize the efficiency and effectiveness of equipment in a production system. One of the key concepts of TPM is the 16 losses, which are 16 different ways in which equipment can fail or be less productive. Understanding the 16 losses and how to reduce them

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