Introduction
Welcome to our 2-Day Total Productive Maintenance (TPM) Training Program! This comprehensive course is designed to equip participants with the knowledge and skills to implement TPM principles and practices for maximizing equipment effectiveness and reliability. TPM is a powerful approach that involves the entire organization in the maintenance and improvement of equipment. Through this training, participants will learn essential TPM concepts and tools, enabling them to optimize equipment performance, reduce downtime, and enhance overall productivity.
Training Objectives
The primary objectives of this training program are to enable participants to:
- Understand the core concepts and principles of Total Productive Maintenance (TPM).
- Familiarize themselves with key TPM tools and techniques for equipment reliability.
- Apply autonomous maintenance practices to involve operators in equipment care.
- Implement planned maintenance strategies to prevent breakdowns and failures.
- Establish a TPM culture and drive continuous improvement in equipment performance.
Training Course Content
Day 1: Introduction To TPM
- Understanding the Basics and Objectives of TPM.
- The Pillars of TPM: Jishu-Hozen (Autonomous Maintenance), Planned Maintenance, and more.
- Benefits and Significance of Implementing TPM in Organizations.
- Creating a TPM Implementation Plan and Roadmap.
- Overview of TPM Tools and Techniques.
Day 2: Key TPM Tools and Techniques
- Jishu-Hozen (Autonomous Maintenance) Practices and Procedures.
- Planned Maintenance Strategies and Preventive Maintenance.
- Overall Equipment Effectiveness (OEE) and Performance Metrics.
- Focused Improvement (Kaizen) for Equipment Reliability.
- Integrating TPM with Lean and Continuous Improvement.
Training Methodology
The training will be conducted using a combination of:
- Engaging Presentations and Demonstrations.
- Interactive Discussions and Group Activities.
- Hands-on Exercises for Applying TPM Tools.
- Real-world Case Studies and Success Stories.
Benefits Of Attending
- Gain a thorough understanding of Total Productive Maintenance (TPM) principles.
- Acquire practical knowledge and skills to implement TPM practices in your organization.
- Learn how to involve operators in equipment care through autonomous maintenance.
- Develop planned maintenance strategies to prevent breakdowns and failures.
- Drive continuous improvement in equipment performance and overall productivity.
Training Deliverables
- Comprehensive Participant Handbook with Course Materials.
- TPM Toolkit with Templates and Checklists for Implementation.
- Reference Materials for Further Learning and Implementation.
- Certificate of Completion as a TPM Practitioner.
Who should attend
This training course is suitable for:
- Maintenance Managers and Supervisors.
- Equipment and Reliability Engineers.
- Production and Operations Professionals.
- Quality Assurance and Continuous Improvement Specialists.
- Is anyone interested in optimizing equipment performance and reliability through TPM?
Training Duration
The training program will be conducted over two consecutive days, with each day consisting of 6 hours of interactive learning.
Training Methodology
This training follows a professional and practical approach to impart TPM knowledge and skills. Participants will actively engage in discussions, hands-on exercises, and real-life case studies to reinforce their understanding. The trainer will encourage active participation and provide valuable feedback to ensure an impactful learning experience.
Join us for this transformative 2-Day Total Productive Maintenance (TPM) Training Program and discover how to optimize your equipment performance, reduce downtime, and achieve operational excellence through TPM principles and tools!